Sunday, December 28, 2008

Project Video

Project Video

The project is finally over, above is a link to a video we showed during presentation. Our final report is also available to view. If you would like a copy just email us at mountainslide@gmail.com, berniej.rosario@yahoo.com, or fontanezje@msn.com

Thanks for viewing,

The NME Design Team

Friday, November 14, 2008

Pictures of "Future" Mount for Servo Controlling the Needle Valve





Pictures of R/C receiver connected to Propeller Demo Board to monitor Servo's Throttle Response





Lab Report for 11.08.2008

The N.M.E. design team continued working on mounting the final board onto the R/C car. In order for the circuit board to be properly placed without causing damage to the R/C car or itself it needed to be placed on an area away from the "hot spots" of the car and not be placed where there may be interruption of the moving mechanics in the car. In order for the circuit board to be protected from any debris or vibrations from the R/C car in motion, we placed the board into a black box that measured 3x2x1. With some minor modifications, the black box was an exact fit for the board to be safely held in. Some holes and cuts had to be done to the black box in order for wires of the LM34 and Thermocouple to come out. A hole also needed to be cut in the front of the black box to allow insertion of the USB drive to the datalogger.

We tried to do our first test run with our new circuit board mounted on the R/C car, but we discovered that our glow plug needed to be replaced.



Pictures of Servo Horn and Needle Valve Integration

Servo Horn with Cylinder Tap Attached




Needle Valve



Final Product Integration


Pictures of 1st Version of the Final Board







Thursday, November 13, 2008

Lab report for 11.07.2008

The N.M.E design team met to continue working on the printed circuit board. From previous testing we encountered a problem involving the datalogger and LM34 Temp. sensor. During the week, our group received the new components and tested them to our circuit. The new datalogger and LM34 operated successfully!


Once our N.M.E. design team completed that issue, we began applying epoxy to the designated areas of the R/C car where we were going to place the Thermocouple and LM34. Epoxy was applied around a hole that was drilled in the exhaust pipe where the thermocouple would be inserted. The LM34 needed to be placed on the head of the carburetor, so epoxy was applied near the bottom coil of the carburetor. Once the epoxy was applied it needed to sit for several hours so it can completely dry. The designated areas that the Thermocouple and LM34 were applied too were placed according to the temperature accuracy of those specific areas.


As we let the epoxy dry, we started modifying our .spin code. We needed to derive a code to monitor our servo controlling the R/C’s throttle response. We achieved this by using the ServoInput Object that uses one of a cog's counters to continuously poll an R/C servo control signal and store the pulse width in microseconds. On our board we set up 3 pin connections directly to the propeller chip to monitor the throttle response of the servo. For the throttle response to be correctly displayed on our datalogger, we had to connect one of the channels of the R/C’s receiver to be connected in series with a 10Kohm resistor to one of the pins of the propeller and of course the red wire to +5v and black to ground. First, we tested our code on a VGA monitor to make sure our board was properly monitoring the receiver’s throttle response. Once we saw that it was functioning correctly we revised the .spin code to record the throttle response to our datalogger. The range of the R/C’s throttle response (in decimal) was 800 to 1500 and 1200-1300 being in idle position.





Display of R/C receiver's throttle response (Full Throttle)


Display of R/C receiver's throttle response (Full Brake)


Display of R/C receiver's throttle response (Idle)



Picture below shows the area where epoxy was applied to hold the LM34 Temp. sensor on the bottom portion of the carburetor



Picture below shows the drilled portion of the exhaust pipe where the Thermocouple will be placed.



Picture below shows the finished product of the Thermocouple insertion into the exhaust pipe


Pictures below shows the carburetor dissassembled from R/C chassis (displayed from left to right)